Macari Srl — Fidia

Double-Sided Tape Application on Envelopes

How to Apply Double-Sided Tape to Envelopes

Double-sided tape application on envelopes creates a clean and convenient peel-and-seal closure. The tape is applied to the closing flap while its protective release liner remains in place.

When the envelope is ready to be sealed, the user removes the liner and presses the flap closed. This method can be used for document envelopes, courier envelopes, e-commerce envelopes and other special paper or cardboard envelopes.

Why Use Double-Sided Tape on Envelopes?

Double-sided tape makes envelopes quicker and easier to close. No separate liquid adhesive, hot melt or moistening system is required when the envelope is packed.

The main benefits include:

Automatic double-sided tape application also helps manufacturers place each strip in the required position and length more consistently than applying tape manually.

Double-Sided Tape or Silicone Release Tape?

Double-sided tape is often the more practical choice for small and medium production quantities. The tape already contains the adhesive, so the complete system only requires a tape applicator and a suitable machine to transport the envelope blanks.

This normally means a lower initial equipment investment, simpler preparation and faster job changes than a silicone release liner system, which also requires pressure-sensitive hot melt equipment and a slot coater.

For regular high-volume production, silicone release tape with bulk hot melt may offer a lower consumable cost. Directly applied hot melt can also provide stronger anchorage on porous cardboard. The best option therefore depends on the envelope material, production quantity, required adhesion and frequency of format changes.

How Automatic Tape Application Works

The application process follows three main steps:

  1. The envelope blank is fed into the application area.
  2. A Speedy double-sided tape applicator places the required strip on the closing flap while leaving the release liner intact.
  3. The blank exits the taping machine or continues to the required folding and gluing operations.

The finished self-seal envelope is supplied with the adhesive protected and ready for the final user to close.

Equipment Required

A complete system requires a Speedy double-sided tape applicator and a suitable machine for feeding and transporting the envelope blanks. Speedy Plus can be used when a wider adhesive strip is required.

Depending on the product and production volume, possible configurations include:

For longer production runs, an Altor Verticale unwinder can feed larger tape reels and reduce the frequency of reel changes.

The applicator may also be integrated into another compatible envelope-making machine or existing production line, subject to technical assessment.

Frequently Asked Questions

Is double-sided tape suitable for every envelope material?

The correct tape must be matched to the paper or cardboard surface. Printed, coated, laminated and recycled materials should be tested before production to confirm the required adhesion.

Does the application require a separate gluing system?

No. Double-sided tape already contains the adhesive and its protective release liner. A separate hot melt gluing system is not required.

Can a tape applicator be installed on an existing envelope machine?

Yes, installation on a compatible existing machine may be possible. The available space, envelope transport, controls and required tape position must first be evaluated.

Find the Right Application Configuration

Send Macari Srl – Fidia your envelope sample or drawing, open blank dimensions, material, tape width and position, required production volume and details of any existing machine. We can identify the most suitable configuration for your envelopes.